Wednesday, April 1, 2020

Dynamics NAV/BC Columbus Foods - Production Planning Process

Before doing any planning

  • Ensure item replenishment areas are setup for all manufactured items
  • Ensure items with pre-processes are setup to auto-plan if component


Regular Production
  • Create Formula BOMs
  • Create Packaging BOMs
  • Quick Planner - Run for FG (or per level of package BOM)
    • Run Quick Planner again if second level is also a package bom
  • Batch Planner - Run at end to generate batch planned Production Orders with batch numbering and formula int
    • If an item does not show up in the batch planning list,
      • the production grouping item has not been set for that family of bom items
      • Go to the item card and define the production grouping item for all items in the chain
    • Filter by Quantity Required > 0
    • If you get "attempted to divide by zero"
      • It means the intermediate below this item's item type is not set to "Intermediate" on the item card
        • Either your intermediate item should be set as an intermediate
        • OR Run quick planner to generate orders for this level of production
    • Select Item>Plan
      • If you get another "attempted to divide by zero" when packing out
        • The package bom should not have multiple equipment
  • Generate Pre-Process Activities
  • Run Prod. Repl. Move List for each replenishment area
    • If bin is marked to break containers, ADC will not be able to transfer containers into the bin
  • ADC Bin to Bin raw materials to Preprocess Bins, no destination containers
    • After time passes,
    • Update pre-process > Register pre-process to move stock into Replenishment Bin
  • ADC Bin to Bin raw materials to Replenishment Bins, no destination containers
  • Execute Production
  • Post Batch Reporting
  • Final packout (Bread only, or second level packout of FG)
    • Release Planned Production Order
    • Line>Component>Production Journal
    • Enter consumption and output
    • Post production journal
  • ADC Bin to Bin finished goods to final destination
Co-Buy Production
  • Setup Std cost by products
  • Setup regular primary products
  • Create co-Buy Bom
  • Run Supply Driven Planning

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