Friday, April 17, 2020

Columbus Foods - Execution Process


  • After planning and creating all planned Production Orders
  • Do thaw pre-process
    • Run Production Replenishment / Move List
      • Select a specific date
      • Run for each replenishment area
      • Print Report
      • User Manually decides how much to actually move int the thaw bin
    • on ADC mobile
      • do container move if moving entire container
      • do Bin to Bin for partial container or loose amounts
      • Scan item case label with lot
      • enter quantity
      • Place
      • new container, in Replenishment Area
      • Place all - yes
    • Next day, run the Production Replenishment / Move List 
      • If the report identifies a preprocess is required
        • Complete Pre-Process activity
          • Pre-Process Activities
          • Open REL order (Planned order no. series)
          • From Container no: Enter container in THAW
          • Register Pre-Process Activity

  • Consume Raw Materials-Production orders not connected to packaging orders
    • Batch Floor Processing
      • Select Production Order
      • Click Process
      • Enter posting date
      • Click next
      • Enter Qty to consume or Qty alt
      • Next through each bom step
      • Actions>New Lot
      • Enter Qty to output
        • click Actions>New Lot if you need a lot number
      • Enter Qty Alt.
    • Complete Production - Batch Reporting
      • Select Production order
      • System will auto-balance output from main order to use as consumption and input to packaging orders
      • Quantity will auto-fill with expected quantity (auto backflush)
      • Post> Finish
        • If you choose "Leave order open" it will allow you to go back and make changes and post again
      • RM is consumed, FG is produced, costs are finalized
  • Consume Raw Materials-Batch Orders connected to packaging orders
    • Batch Floor Processing-Main production order
      • Select Main Production Order
      • Click Process
      • Enter posting date
      • Click next
      • Enter Qty to consume or Qty alt
      • Next through each bom step
      • Skip output (It will use output from the Packaging Orders)
      • ADC Consumption
    • Batch Floor Processing-Sub production orders (Packaging)
      • Select Sub Production Order
      • Click Process
      • Enter posting date
      • Click next
      • Skip consumption (It will use consumption from Main order)
      • Next through each bom step
      • Actions>New container
        • Enter container id 
        • If loose or intermediate, no container id is required
      • Actions>New Lot
      • Enter Qty to output
        • click Actions>New Lot if you need a lot number
      • Enter Qty Alt.
  • Complete Production - Batch Reporting
    • Select main batch order
    • System will auto-balance output from main order to use as consumption and input to packaging orders
    • Quantity will auto-fill with expected quantity (auto backflush)
    • Post> Finish
      • If you choose "Leave order open" it will allow you to go back and make changes and post again
    • RM is consumed, FG is produced, costs are finalized

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