- After planning and creating all planned Production Orders
- Do thaw pre-process
- Run Production Replenishment / Move List
- Select a specific date
- Run for each replenishment area
- Print Report
- User Manually decides how much to actually move int the thaw bin
- on ADC mobile
- do container move if moving entire container
- do Bin to Bin for partial container or loose amounts
- Scan item case label with lot
- enter quantity
- Place
- new container, in Replenishment Area
- Place all - yes
- Next day, run the Production Replenishment / Move List
- If the report identifies a preprocess is required
- Complete Pre-Process activity
- Pre-Process Activities
- Open REL order (Planned order no. series)
- From Container no: Enter container in THAW
- Register Pre-Process Activity
- Consume Raw Materials-Production orders not connected to packaging orders
- Batch Floor Processing
- Select Production Order
- Click Process
- Enter posting date
- Click next
- Enter Qty to consume or Qty alt
- Next through each bom step
- Actions>New Lot
- Enter Qty to output
- click Actions>New Lot if you need a lot number
- Enter Qty Alt.
- Complete Production - Batch Reporting
- Select Production order
- System will auto-balance output from main order to use as consumption and input to packaging orders
- Quantity will auto-fill with expected quantity (auto backflush)
- Post> Finish
- If you choose "Leave order open" it will allow you to go back and make changes and post again
- RM is consumed, FG is produced, costs are finalized
- Consume Raw Materials-Batch Orders connected to packaging orders
- Batch Floor Processing-Main production order
- Select Main Production Order
- Click Process
- Enter posting date
- Click next
- Enter Qty to consume or Qty alt
- Next through each bom step
- Skip output (It will use output from the Packaging Orders)
- ADC Consumption
- Batch Floor Processing-Sub production orders (Packaging)
- Select Sub Production Order
- Click Process
- Enter posting date
- Click next
- Skip consumption (It will use consumption from Main order)
- Next through each bom step
- Actions>New container
- Enter container id
- If loose or intermediate, no container id is required
- Actions>New Lot
- Enter Qty to output
- click Actions>New Lot if you need a lot number
- Enter Qty Alt.
- Complete Production - Batch Reporting
- Select main batch order
- System will auto-balance output from main order to use as consumption and input to packaging orders
- Quantity will auto-fill with expected quantity (auto backflush)
- Post> Finish
- If you choose "Leave order open" it will allow you to go back and make changes and post again
- RM is consumed, FG is produced, costs are finalized
Friday, April 17, 2020
Columbus Foods - Execution Process
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